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Two-storey precast production support block under a gantry crane in a working plant yard at golden hour.

Developments/Industrial/Manufacturing and light industrial

Installed in the shutdown, occupied the same week.

Quality-control rooms, supervisor offices, tool stores and crib rooms cast, fitted and inspected in the factory — then placed inside or alongside a working plant in a planned shutdown window, sealed and serviced before the line restarts.

Storeys
1–2
Supervisor office
26m²
QC room
51m²
Module sizes
2

01The model

A plant cannot stop for a building site. So the building site stays in the factory.

Production support rooms have to sit where the work is — on the floor, beside the line, under the crane. Building them conventionally means weeks of wet trades, dust and hot work inside a live plant. Built as modules, they arrive complete and are placed in the shutdown window the plant was already planning, so production loses days it had budgeted, not weeks it had not.

Plant layout, crane coverage, access routes and the length of the shutdown are set by the operation. The room, the module and its service connections do not change with them.

Two-storey precast support block with an external stair, standing inside a steel-framed plant hall.

Two-storey support block inside the plant hall

Support block in the plant yard at golden hour.

On the floor

The rooms the line depends on, placed in the window the line was already stopping for.

  • Up to

    2

    Storeys

    Single rooms on the floor to a two-storey block with the supervisor's office above, looking down the line.

  • 26m²

    Supervisor office

    One wide module — 6.05 × 4.25 m on plan, glazed to the production floor.

  • 51m²

    QC room

    Two wide modules side by side — 6.05 × 8.5 m, a column-free laboratory with bench runs on both walls.

  • 91m²

    Two-storey block

    One standard and one wide module a level, stacked — 6.05 × 7.5 m on plan, 45 m² on each floor.

Areas and dimensions are indicative and confirmed at design freeze for each installation. Room mix, storey count and placement are set by the plant layout and the shutdown plan.

02Where this model sits

Control rooms for the precinct's own plant.

A precinct that treats its own water runs a working plant. The manufacturing model's quality-control rooms, laboratories and supervisor offices are the finished rooms that plant needs, installed beside it.

Infrastructure diagram — the manufacturing and light industrial site layout: buildings, access roads, parking and landscaping.

Zone 09

On-site water treatment

Rainwater and greywater captured, treated and returned to irrigation — reducing municipal demand from day one.

In a precinct, this model serves the water treatment works — control, testing and supervision. The built zones below are the community planned around it.

  1. Zone graphic — gatehouse with booms and separated entry and exit lanes.

    01

    Security gate precinct

    Controlled entry at the precinct boundary.

  2. Zone graphic — detached homes on individual stands.

    02

    Full-title homes

    Detached homes on their own stands.

  3. Zone graphic — townhouse rows along a shared landscaped court.

    03

    Townhouses

    Rows of homes along shared courts.

  4. Zone graphic — multi-storey residential blocks around a courtyard.

    04

    Apartment precinct

    Multi-storey blocks around courtyards.

  5. Zone graphic — mixed-use buildings around a public square.

    05

    Mixed-use centre

    Shops, offices and homes around a square.

  6. Zone graphic — civic buildings, sports court and play areas.

    06

    Civic & recreation

    School, clinic, sport and the shared lawn.

See the full integrated development

03Room types

The rooms a production line leans on.

Each room is a different fit-out of the same two module sizes — so a plant can add a QC room or a second supervisor's office at the next shutdown without new engineering.

Specify the rooms the operation needs. Quality-control rooms and supervisor offices sit on the floor with glazing to the line, crib rooms and tool stores sit where the shift gathers, and two-storey blocks stack the office over the store where floor space is tight. All share one grid and one finish.

Renders are computer-generated visualisations — illustrative and not dimensionally binding.

Module bills, room areas and finishes are confirmed at design freeze. Room mix and placement are set by the plant layout and the shutdown plan.

04Specification

The brief, and the modules that build it.

Every figure below is a module count on one structural grid — fixed at design freeze, so what the drawing shows is what the factory produces.

Typology
Production support accommodation
Storeys
Single to two storeys
Area
26 m² per supervisor office
Accommodation
QC rooms, supervisor offices, tool stores, crib rooms
Modules
1–2 modules per room
Structure
Volumetric precast concrete

Module bill — a two-storey support block

ModuleQtyL × W × H
Standard Module26.05 × 3.25 × 3.035 m
Wide Module26.05 × 4.25 × 3.035 m
Total4modules per two-storey support block

05Factory finish

Fitted in the factory, so no trades work inside the plant.

Benches, joinery, glazing, lighting, flooring and service routing are installed indoors. What reaches the plant is a sealed room waiting for its connections — no dust, no wet works and no hot work on a live floor.

  • QC laboratory glazed to the production floor.

    QC room

    Benches and sinks fitted indoors

  • Supervisor's office overlooking the line.

    Supervisor office

    One wide module, glazed to the floor

  • Support block entrance and stair.

    Entrance

    Direct from the plant floor

  • Two-storey support block in the plant hall.

    The block

    Office over store, external stair

  • Manufacturing plant from above.

    The plant

    Support wing beside production

Scroll to explore

Precast support block under a gantry crane in a plant yard.

06Built round the shutdown

What a room inside a working plant has to get right.

In a plant, every hour the line is down is counted. A support building is judged less on how it is built than on how little it disturbs production while it is. The system is organised around that.

  1. 01

    Placed in a planned window

    Modules are cast and fitted ahead of time, then set down in a shutdown the plant has already scheduled — and are sealed, serviced and occupiable the same week.

  2. 02

    No trades on a live floor

    Wet works, finishing and hot work happen in the factory, not beside running machinery — which keeps contractors out of the plant's permit system for all but the connections.

  3. 03

    Quiet rooms in loud buildings

    Concrete's density keeps plant noise out of the office and the laboratory, and its mass steadies the temperature a QC room needs.

  4. 04

    Moved when the line moves

    When a line is reconfigured, a module can be lifted and re-placed on the same grid rather than demolished and rebuilt.

07Delivery scope

What arrives complete, and what the plant decides.

Each room is delivered finished — structure, services, fittings and finishes installed and signed off in the factory. Placement, connections and everything beyond the room are plant-level decisions the model is engineered to accept.

  • Supervisor & admin offices
  • Column-free QC rooms
  • Crib rooms & tool stores
  • Shutdown-window installation
  • Placed by crane or gantry
  • Dense, quiet walls
  • Pre-wired for connection
  • Ventilation provision
  • Data-ready service routing
  • Hard-wearing finishes
  • Relocatable on the grid
  • Lockable, secure rooms

Module bills, typical room layouts and the finish specification are issued on request, with a placement plan built against your shutdown window and plant layout. Tell us the operation and we will price the model against it.

Discuss a plant

Next step

Specify the rooms.

Send us the plant layout, the rooms the line needs and the next shutdown window. We will come back with a room mix, a module bill and a placement sequence that fits inside it.

Discuss a project

Computer-generated visualisations, illustrative only. Plans are indicative and not dimensionally binding. Module bills, room areas, finishes and programme are confirmed at design freeze for each installation and are subject to statutory approvals and the plant's own permit and safety requirements. Delivered-project evidence is issued as a dated annexure.